Production
Perfect production planning for optimized processes
Scalable
Suitable for small to large production facilities
Cutting optimization
Great optimization thanks to smart algorithms
Compatible
Linkable to external ERP systems
Higher-level process optimization
Combined packaging optimization
About the Product
In conjunction with a more streamlined production process, you’ll find our software solution also flexibly configures production planning with various constraints, such as machines and processing sequences, all in an effort to improve your processes. Our software solution ensures optimized control over production batches, racks, and storage locations, employing state-of-the-art algorithms for precise waste optimization.
A+W Production offers flexibility and scalability, suitable for both small and large production environments. Compatible with various ERPs, it seamlessly integrates into existing systems, providing comprehensive production optimization solutions.
Unique cutting optimization algorithms guarantee maximum efficiency. Integration of capacity planning and production data acquisition enhances production control and processes.
Want to do more with A+W Production? Connect it to module extensions, such as the A+W Capacity Planner, A+W Barcode Manager, or A+W Production Terminal, which allow the system to scale and meet your newest needs and goals, so that the system grows with your company.
Functionalities and Benefits
- Plan and control production utilizing various restrictions, including machines, process sequences, etc.
- Quickly and easily manage orders and batches
- Optimize yield with state-of-the-art algorithms
- Sequence optimization as well as rack and storage space organization and optimization
- Optimization directly on racks and in boxes in shipping sequence (Software Module Extension: A+W Rack Optimizer)
- Visualization and modification of the cutting plan
- Simple machine management and direct machine control
- Efficient and graphical capacity planning (Software Module Extension: A+W Capacity Planner)
- Full integration of PDA and tracking (Software Module Extension: A+W Barcode Manager)
- Up-to-date statistics thanks to Crystal Reports and QLIK
- Printout production documents, bending texts, and barcode labels
With A+W Production, you have access to the latest production data and its current status allowing you to quickly react to changes and continuously improve. This software solution offers you a wide range of evaluation options to analyze and optimize your production processes.
Want to find out more about A+W Production? We will be happy to answer your questions and advise you on the best software solutions for your company.
Satisfied Customer Voices
A+W Clarity Reference
Spiegel Thomas
The A+W programs digitize various processes, they tap various data silos, and therefore allow our machines to communicate with one another. Only this way is it possible for us to continue increasing customer satisfaction, further increase productivity and efficiency, and thus guarantee our delivery speed of up to 48 hours for TG.
A+W Clarity Reference
Glas Schöninger
The A+W Barcode Tracking has taken our entire production organization to a new performance level. Only with it are we in a position to truly organize ourselves efficiently without long information paths, complicated inquiries, and time-consuming re-makes. Earlier, an employee frequently had to search for racks for hours in order to find a sheet if he was not sure whether or not it had been produced yet. Today, he just looks in the system – done!
A+W Clarity Reference
Semcoglas Glastechnik
The staff is not supposed to run around the shop floor to gather information but they shall have all the information they need for the production step on hand right at their workstation.
Popular Add-ons
Clarity
Furnace Optimizer
A+W Furnace Optimizer introduces an intelligent solution for toughened safety glass production that aims to maximize furnace bed utilization and energy efficiency simultaneously. By reporting the availability of sheets prior to the glass tempering system, A+W Furnace Optimizer facilitates dynamic and efficient furnace bed occupancy.
This software solution conducts real-time optimization directly in front of the oven, ensuring cost-effective production based on available sheets. Providing a graphical display of furnace bed occupancy and seamless access to booked sheets, A+W Furnace Optimizer offers a user-friendly operation.
Integrated into the production data acquisition system, this software solution furnishes real-time production progress updates, thus enabling precise control of the furnace bedto optimize production processes and maximize machine utilization. With its dynamic, customizable functionality, emphasis on quality assurance, cost efficiency, A+W Furnace Optimizer emerges as the ideal solution for glass industry firms seeking to streamline production processes and bolster competitiveness.
- Graphic display of the furnace bed assignment for efficient monitoring
- Batch-by-batch production and booking of the furnace bed
- Online optimization directly in front of the furnace, based on the available sheets on racks
- Direct access to booked sheets on racks and slot carts via A+W Barcode Manager or A+W Production Terminal
- Ability to save and evaluate batch information in connection with A+W IoT - Smart Trace
Business
A+W Business is a complete ERP system for small and medium-sized companies. This commercial solution allows not just the entry of quotations, orders, credit notes, complaints, delivery notes, and the management of purchase orders and inquiries, but also control of other company areas (e. g. stock, purchasing, dispatch, etc.)
Business Pro
A+W Business Pro is a professional and cost-effective entry-level solution for small and medium-sized companies where order processing and production planning are completely integrated.
Enterprise
A+W Enterprise is a fully-integrated multi-site-capable ERP system for corporate groups and upscale medium-sized companies in the flat glass finishing industry.
Production
A+W Production is an extremely flexible PPS solution for complete rough and detailed scheduling for insulated glass, tempered glass, and laminated glass production. The system allows planning and control of even the most demanding multi-level production flows.
Clarity
Rack Optimizer
A+W Rack Optimizer transforms the packaging process in insulating glass production by enabling direct packaging and maximing the utilization of packaging materials. This ensures consistent packaging quality, while reducing reliance on employee expertise.
The software considers unloading sequences and allows for customized sequencing to balance weight and optimize rack loading/unloading, minimizing the needs for order picking and reducing transport costs A 3D visualization provides detailed previews and graphic instructions for packaging optimization.
- Increasing productivity on the IG line, addressing bottlenecks
- Eliminate re-sorting requirements in dispatch
- Potential use of robots for stacking and packaging
- Reduced breakage and rejects through automated glass packaging
- Automatic weight balancing and limit check for packing racks
- 3D pack view for detailed rack loading visualization and item identification
- Manual lite movement using the 3D pack view editor
- Special mode for cases
Production
A+W Production is an extremely flexible PPS solution for complete rough and detailed scheduling for insulated glass, tempered glass, and laminated glass production. The system allows planning and control of even the most demanding multi-level production flows.
Standalone
Solutions without ERP system
Clarity
Production Terminal
A+W Production Terminal transforms production processes within the glass industry by utilizing robust capabilities and an user-friendly interface. This software solution facilitates interactive process visualization, real-time production data acquisition, and seamless control.
One notable feature the A+W Production Terminal is its ability to visualize pane setups, dimensions and processing steps, and provide employees with a clear overview of ongoing processes that require immediate intervention when necessary. Additionally, each terminal supports the display of CAD drawings and document links, which enhance communication and collaboration throughout production.
The integration of A+W Barcode Manager with the A+W Production Terminal is another key aspect, enabling efficient booking of breakage slices and reasons, along with machine status feedback and automatic scrap handling, which collectively enhances productivity, efficiency and processing quality.
- Visualize pane structures, dimensions, and processing steps
- Display of CAD drawings
- Document links for enhanced communication and collaboration
- Booking of breakage and reason
- Booking and feedback of machine status
- Automatic reject handling with implemented downstream concept
- Fully customizable user interface
- Control via foot panel for convenient operation
- Display rack information for subsequent processes
- Online printing of labels
Production
A+W Production is an extremely flexible PPS solution for complete rough and detailed scheduling for insulated glass, tempered glass, and laminated glass production. The system allows planning and control of even the most demanding multi-level production flows.
The software is the brain and backbone of the company. Our old system was not suitable for the new requirements, so we replaced it with a comprehensive solution from A+W.
Thanks to A+W Production and A+W Barcoding, the shop floor as well as the A+W Business order processing system know the processing status of every sheet, any time. The staff can answer customers’ enquiries right away on the phone – our customers appreciate this!
Clarity
Barcode Manager
Barcode scanning and tracking saves your employees and company time and money! A+W offers a wide array of functions to streamline production and process oversight.
Take charge of processing steps, keep track of machine utilization, and also record any breakage with ease using A+W’s barcode solution. This solution lays the groundwork for comprehensive evaluations and future planning, which are vital to your company’s current and future success. From status and storage location bookings (per user, station, machine, rack, item, and sheet) to precise processing entries and machine control via barcode scanning, our solution was designed to specifically meet your needs.
- Status and location bookings per user, station/machine, rack, item & sheet
- Machine start and control of processing via barcode reading
- Automatic reject handling (with implemented downstream concept)
- Statistical evaluations based on barcode readings (e.g. by using Crystal Reports or QLIK)
- Quality improvements based on breakage bookings
- Capacity updates based on barcode readings
- Printout of labels by A+W Production
- Flexible label design thanks to CR
- Centralized display of status information based on barcode readings by extension A+W Production Monitor and/or A+W Production Terminals
Business
A+W Business is a complete ERP system for small and medium-sized companies. This commercial solution allows not just the entry of quotations, orders, credit notes, complaints, delivery notes, and the management of purchase orders and inquiries, but also control of other company areas (e. g. stock, purchasing, dispatch, etc.)
Business Pro
A+W Business Pro is a professional and cost-effective entry-level solution for small and medium-sized companies where order processing and production planning are completely integrated.
Production
A+W Production is an extremely flexible PPS solution for complete rough and detailed scheduling for insulated glass, tempered glass, and laminated glass production. The system allows planning and control of even the most demanding multi-level production flows.
In addition to the quality of the software, the implementation and maintenance of such a system requires a strong, steady partner with experienced specialists who can react quickly and solve even difficult problems reliably. This is where our trust in A+W paid off completely. A+W software is a strong product, behind which there is a strong, innovative company. This is why we have satisfied customers and low complaint rates.
The software is the brain and backbone of the company. Our old system was not suitable for the new requirements, so we replaced it with a comprehensive solution from A+W.