Software Solutions

Barcode scanning and tracking saves your employees and company time and money! A+W offers a wide array of functions to streamline production and process oversight.

Take charge of processing steps, keep track of machine utilization, and also record any breakage with ease using A+W’s barcode solution. This solution lays the groundwork for comprehensive evaluations and future planning, which are vital to your company’s current and future success. From status and storage location bookings (per user, station, machine, rack, item, and sheet) to precise processing entries and machine control via barcode scanning, our solution was designed to specifically meet your needs.

Looking for a CAD system designed specifically for the flat glass industry? Look no further than A+W CAD Designer, which offers innovative design solutions. With intuitive tools, it facilitates the creation of complex free forms and standard templates for reuse in ERP systems.

The special challenge of free-form entry of construction and automobile glass is entering the multitude of parameters quickly and correctly, drawing technically correctly and clearly, and generating reliable CNC code from this.

The A+W CAD Designer enables the entry of lite and contour data, all processings, the takeover of customer CAD data and the digitalization of templates, for example via digitalization table or virtual digitizing.

Moreover, A+W CAD Designer has a bar design program with graphical interface that allows the majority of common bar types to be arranged at will on a rectangular or shaped lite. Bars of different widths can be used in a design, and it is also possible to use different bar types within a bar pattern.

Interested in monitoring your production capacity utilization or tracking the progress of individual orders and batches? A+W Capa View provides immediate access to production status information, while also seamlessly connecting to A+W Barcode Manager and/or Production Terminal for real-time updates.

A+W Capa View has a user-friendly interface offers clear and concise displays of production data, with detailed information available that’s just a double-click away. Customize views based on shifts or daily operations, and configure them according to your preferences.

A+W Capa View’s standout feature lies in its customizability, allowing real-time utilization overviews and views of configurable machine groups for enhanced production control.

A+W Capacity Planner provides a comprehensive overview of your production facilities’ available capacities and their utilization, which empowers you to effectively plan your production. This software solution also allows you to easily manage shifts, capacities, bottlenecks, and workloads for efficient processes.

This software offers flexibility in defining machine and operation restrictions, while also automatically adjusting production dates if capacities are insufficient. You can also calculate delivery dates, processing timelines, and costs effortlessly, while distributing loads across machines.

With A+W Capacity Planner, you can optimize production progress and costs by considering fixed processing times and campaign planning. By taking this information into account, you can reserve capacities and prioritize customer groups for streamlined order processing. Additionally, you can maintain control with detailed production progress displays and integration with A+W Barcode Manager and/or A+W Production Terminals. By being able to scale and combine A+W modules, you have more control and understand of every process in your facility.

With A+W Dashboard, you gain a clear overview of key production metrics, allowing swift responses to machine and work bottlenecks. Its graphical presentation of production data facilitates intuitive monitoring, while also allowing desktop PCs, tablets, or smartphones access to information anytime, anywhere.

Our modern and simple HTML configurator enables personalized views, adaptable to various devices, ensuring convenient access to data from the past 24 hours to real-time updates. Fully integrated with A+W Production, A+W’s Dashboard provides key performance indicators derived from PDA postings, which is then augmented by statistical insights from BI tools for comprehensive control.

Unique features of A+W Dashboard include machine performance overview, which displays booking data per machine, and mobile accessibility, allowing you to set target values for performance assessment. The visualization of data makes setting target values for success easier.

Do your customers complain about faulty sheets/windows after installation? If you’re dealing with customer complaints about faulty glass or spending resources on reproducing units due to defects, then you have already incurred considerable costs in producing (and shipping) the sheet. And now you are investing again to reproduce a sheet and, if necessary, send it to the customer again.

Why not detect the defects before cutting and take them into account during optimization?
A+W Defect Optimizer detects defects before cutting, saving you time and money. With statistically only 0.6 defects per jumbo, it identifies and corrects defects by rearranging sheets to maintain the overall sequence. In cases where defects are unavoidable, A+W Defect Optimizer offers a cost-effective solution by cutting small, low-cost sheets for defects and automatically recutting them. Defects on remaining sheets are saved, so they do not need to be detected again when used.

A+W DynOpt revolutionizes the glass production process by leveraging advanced functions and state-of-the-art technologies that streamline operations. Through automatic linking and mixing of cutting orders, flexible input of residual sheets and stock glass as well as dynamic adjustment of glass types and stock sizes, A+W DynOpt ensures a seamless production process and optimum material utilization.

A notable feature of A+W DynOpt is its capability to integrate glass cutting lines using sorting systems, such as the Lisec buffer and sorting system or Hegla SortJet, with downstream stacking stations or directly connected production lines. It offers fully automated optimization, cutting, and sorting processes for maximum yield while maintaining the desired production sequences. By reducing breakage rejects and enhancing quality, A+W DynOpt, delivers unparalleled efficiency and quality.

The software solution synchronizes multiple cutting tables, enabling simultaneous cutting and breaking of diverse glass types while facilitating automatic load distribution across production lines. Its dynamic optimization algorithm reacts to sorting buffer levels, eliminating the need for extensive sorting systems and allowing for batch sizes of any scale
A+W DynOpt’s key strengths lie in its dynamic nature, ensuring optimal material flow and balanced distribution between cutting and further processing steps.

These strengths eliminate manual steps between cutting and further processing. With enhanced automation and flexibility in planning, whether for individual or daily production, and maximum material yield through the use of a buffer, A+W DynOpt sets new benchmarks in glass production efficiency.

A+W Furnace Optimizer introduces an intelligent solution for toughened safety glass production that aims to maximize furnace bed utilization and energy efficiency simultaneously. By reporting the availability of sheets prior to the glass tempering system, A+W Furnace Optimizer facilitates dynamic and efficient furnace bed occupancy.

This software solution conducts real-time optimization directly in front of the oven, ensuring cost-effective production based on available sheets. Providing a graphical display of furnace bed occupancy and seamless access to booked sheets, A+W Furnace Optimizer offers a user-friendly operation.

Integrated into the production data acquisition system, this software solution furnishes real-time production progress updates, thus enabling precise control of the furnace bedto optimize production processes and maximize machine utilization. With its dynamic, customizable functionality, emphasis on quality assurance, cost efficiency, A+W Furnace Optimizer emerges as the ideal solution for glass industry firms seeking to streamline production processes and bolster competitiveness.

A streamlined solution designed to simplify the process of recalculating quotations and orders. With A+W iQuote, your dealers’ customers can make changes themselves and add notes—such as different delivery addresses or requested delivery dates—depending on the order status.

A+W iQuote integrates seamlessly with your ERP system, ensuring that data is retrieved directly and in real-time from your database. This eliminates delays caused by emails or phone calls, and prevents issues with your dealers’ customers inquiring about non-buildable products. Your dealers and their customers will always see up-to-date products and prices online, which you manage through your ERP system. A+W iQuote adheres to the rules of your A+W ERP system, including the same prices and feasibility and plausibility checks you have established.

For the production of non-rectangular or extra-large shapes, glass processors frequently receive hand-drawn templates on paper, cardboard, wood, etc. from their customer. In order to fabricate these non-rectangular or larger shapes, modern CNC machines require digital data.

To solve this problem, A+W, in conjunction with Viprotron, developed a user-friendly, easy-to-operate app called A+W iShape.

With A+W iShape you can use your smartphone to photograph the template. The only requirement is A+W’s L-shaped reference objects that have to be placed on the template. Once photographed, the app will digitize the template by transforming the shape into an easy to edit outline, ready to be imported into A+W CAD Designer.

What makes A+W iShape special? In contrast to older solutions, there is no need to calibrate the camera! A+W iShape works with any quality smartphone camera.

1. Place the L-shaped reference objects to automatically detect the template/photographed object.
2. The L-shaped reference objects help correct any distortions when photographing a template.
3. Once photographed, the iShape file can be imported into A+W CAD Designer, where further edits can be done.
4. Transfer the DXF file to your CNC machine and start the production.

A+W Logistics Optimizer revolutionizes logistics in the glass industry through automatic route planning and optimization, thus providing an efficient solution for the delivery of glass products.

It automatically creates and optimizes routes and delivery addresses, saving time and money. Based on Nokia Maps, A+W Logistics Optimizer considers truck restrictions and current traffic data to calculate optimal routes, ensuring efficient deliveries.

The mobile app facilitates seamless communication between drivers and the ERP system, which allows for real-time delivery tracking via GPS and almost instant confirmation.

A+W Production Terminal transforms production processes within the glass industry by utilizing robust capabilities and an user-friendly interface. This software solution facilitates interactive process visualization, real-time production data acquisition, and seamless control.

One notable feature the A+W Production Terminal is its ability to visualize pane setups, dimensions and processing steps, and provide employees with a clear overview of ongoing processes that require immediate intervention when necessary. Additionally, each terminal supports the display of CAD drawings and document links, which enhance communication and collaboration throughout production.

The integration of A+W Barcode Manager with the A+W Production Terminal is another key aspect, enabling efficient booking of breakage slices and reasons, along with machine status feedback and automatic scrap handling, which collectively enhances productivity, efficiency and processing quality.

A+W Rack Optimizer transforms the packaging process in insulating glass production by enabling direct packaging and maximing the utilization of packaging materials. This ensures consistent packaging quality, while reducing reliance on employee expertise.

The software considers unloading sequences and allows for customized sequencing to balance weight and optimize rack loading/unloading, minimizing the needs for order picking and reducing transport costs A 3D visualization provides detailed previews and graphic instructions for packaging optimization.

The A+W Realtime Optimizer revolutionizes cutting optimization in glass production by enabling flexible and extensive interventions in manufacturing processes. Even after optimization, runs can be linked, split, and reassembled.

Furthermore, optimization parameters (such as edge cut, etc.) can be changed immediately before cutting. The system distributes optimization runs online to different cutting tables, seamlessly integrates rush orders and damaged glass, while ensuring compliance with the original stacking sequences.

The intelligent utilization of leftover plates maximizes glass yield by automatically or manually identifying and linking residual plates. Additionally, the A+W Realtime Optimizer offers efficient breakage management, marking damaged panes and enabling automatic reproduction.

The A+W Shape Optimizer is an innovative solution for the glass industry, enabling efficient cutting optimization for custom glass sizes and shapes. With its focus on material savings and productivity, the A+W Shape Optimizer offers features that optimize production processes while reducing material consumption.

An outstanding feature of the A+W Shape Optimizer is its ability to achieve savings of up to 50% in cutting individual glass sizes and shapes. By automatically nesting various model geometries into an encompassing rectangle, it maximizes yield, thus ensuring sustainable “Green Production.”

The A+W Shape Optimizer stands out for its quick setup on any standard cutting line and facilitates a simple breaking process for maximum productivity. Additionally, it considers decoating information in the optimization process and takes the decoating of coated glasses into consideration.

The A+W Smart Companion revolutionizes warehouse management and logistics in the glass industry through its versatile functions and user-friendly handling. This innovative solution is usable on a mobile device under iOS and Android, offering an intuitive menu navigation that enables easy operation. The A+W Smart Companion can be deployed on various smart devices according to requirements and offers the ability to scan multiple barcodes in continuous mode.

Supporting the entire value chain, the A+W Smart Companion contributes to its digitization, saving time and costs while making processes more flexible. Warehouse management can be digitized with the A+W Smart Companion Stock Module, allowing the use of smart devices as scanner hardware for capturing inputs, outputs, transfers, and changes. During inventory, the Inventory function of the warehouse module supports the process with useful filters, checklists, and dashboards to optimize and simplify the process.